LED Lighting
Shape and contour inspection
- Visual inspection of microchips
- Visual inspection of brown bottles
- Solar cell defect inspection
- Dimension inspection of connector leads
- Vision inspection of chip capacitor
- Edge detection of chip parts
- Vision inspection of tube for endoscope
- Appearance inspection of transparent capsule
- Inspection of gears using backlight
- Inspection of coiled wire on ignition coil
Visual inspection of microchips
The OPX-18 allows for visual inspection of microchip components.
With a cube beam splitter for its optical elements, the OPX-18 reduces ghosting seen in conventional half-mirror models for a higher-definition image. This also allows for detection of fine scratches.
Model: Sensing Coaxial Lighting OPX Series
Visual inspection of brown bottles
Using red backlighting makes it possible to perform through-beam inspections of brown bottles.
The high uniformity of the OPF series diffuse type lighting is ideal for inspection by making scratches and foreign objects stand out clearly. Employing 210 × 200 mm size lighting enables inspection of entire beverage bottles, plastic bottles, and other products.
Model: Sensing LED Backlight OPF Series
Solar cell defect inspection
Backlighting is ideal for inspecting for defects in solar cells. The narrow directivity angle OPF series illuminates workpieces with a narrow directivity light angle, allowing for chips and small cracks in a solar cell to be captured with a camera. In addition, the optimized arrangement of LEDs with OPF series lighting minimizes decreases in brightness of peripheral components, ensuring proper inspection of even general solar cells (150 mm square size) when using an OPF series light with a light-emitting surface of 210 × 200 mm.
Model: Sensing LED Backlight OPF Series
Dimension inspection of connector leads
Obtain dimension inspection results for elongated connector leads.
The narrow directivity angle OPF series illuminates workpieces from the rear with a narrow directivity light angle and prevents unwanted reflected light and light leakage for clear contour extraction. The 50 × 15 mm rectangular size makes it possible to install lighting on production lines for elongated connector parts and injection needles, and other lines without enough space to install conventional backlighting.
Model: Sensing LED Backlight OPF Series
Vision inspection of chip capacitor
Inspecting appearance of chip capacitor.
Low angle red lighting and blue ring lighting were used in the past though, it took time to switch the lightings and also brightness was not enough for high speed inspection. By utilizing multiple high brightness spot lighting OPS-S series, high speed inspection is possible and also lighting angle can be flexible.
Model: Sensing spot lighting OPS-S20B/OPS-S20R
Edge detection of chip parts
Detecting edge of chip parts at the pick up nozzle.
By utilizing low angle attachment lens on the ring lighting OPR series, the edges of chip parts can be detected clearly without capturing pick up nozzle.
Model: Sensing ring lighting OPR-S55-28W + LA-OPR-S55-28 (Low Angle attachment lens)
Vision inspection of tube for endoscope
Inspecting appearance of endoscope tube by ring lighting OPR series and machine vision.
By installing two ring lightings face to face, unevenness of the tube surface can be cancelled. By using blue light, fine inspection can be done.
Model: Sensing ring lighting OPR-S55-28B
Appearance inspection of transparent capsule
Inspecting of appearance of transparent capsule.
When the backlight is diffuse type, the contour of the capsule will be blur because of diffused light. By narrow directivity angle type backlight lighting OPF series, the contour of the capsule will be captured very clearly and also blobs and scratches will be shown. High accuracy inspection will be possible.
Model: Sensing backlight lighting OPF-S51x51W-PS
Inspection of gears using backlight
Detecting chamfered surface at the edge of the gears utilizing backlight and machine vision.
Narrow directivity angle type OPF series can provide clear edged picture without glare.
Model: Sensing backlight lighting OPF-S100x100R-PS
Inspection of coiled wire on ignition coil
Checking if the wire is coiled on the ignition coil correctly or not.
By utilizing long bar lighting OPB series, 4 ignition coil can be inspected with one bar lighting that reduce investment and increase efficiency.
Model: High brightness bar lighting OPB-20015W2